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Arctic cat 400 atv service manual

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The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. CAUTION identifies unsafe practices which may result in ATV-related damage. At the time of publication, all information, photographs, and illustrations were technically correct. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.

SECTION 6 – DRIVE SYSTEM . Page 2: Table Of Contents FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 TABLE OF CONTENTS Click on the red text to go. SPECIFICATIONS TABLE OF CONTENTS General Specifications . 1-4 Gasoline – Oil – Lubricant . Housing Assembly Crankcase ft-lb ft-lb ft-lb ft-lb Left-Side Cover Crankcase 35.

Page 7: Genuine Parts, Preparation For Storage, Preparation After Storage FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 FILLING GAS TANK 1. Page 8 FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 3. Check all control cables for signs of wear or fray- 6. Page 9: Table Of Contents FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 SECTION 2 – PERIODIC MAINTENANCE TABLE OF CONTENTS Periodic Maintenance Chart . Page 12: Fuses, Air Filter FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 A. When using an automatic battery charger, 11. When using a constant-current battery charger, use the following Battery Charging Chart.

Page 13 FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 NOTE: Foam Air Filter Cleaner and Foam Air Fil- ter Oil are available from Arctic Cat. Page 14 FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 3. If clearance is not within specifications, loosen the jam nut and rotate the tappet adjuster screw until the clearance is within specifications. Page 15: Testing Engine Compression FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Testing Engine Compression To test engine compression, use the following proce- dure.

Remove the high tension lead from the spark plug. Using compressed air, blow any debris from around the spark plug. Spark Arrester A light brown insulator indicates that a plug is correct. FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 2. Adjusting Throttle counterclockwise to 1250-1350 RPM. Cable To adjust the throttle cable free-play, follow this proce- dure.

Page 18 FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 13. CAUTION Do not over-fill the engine with oil. Drive Lubricant FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 CC163D KC0077A 3. Drain the oil into a drain pan by removing the AT THIS POINT drain plug from each.

Place the oil strainer into position beneath the crankcase and secure with the cap screws. Test the brakelights by compressing the brake lever. HEADLIGHTS NOTE: The bulb portion of a headlight is fragile. ADJUSTING HEADLIGHT AIM The headlights can be adjusted vertically and horizon- tally. The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming.

Electrical Connections, Hydraulic Brake Systems FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 Shift Lever CHECKING ADJUSTMENT KC194A 3. Page 24 FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 738-420A PR377C NOTE: During the bleeding procedure, watch the reservoir sight glass very closely to make sure there is always a sufficient amount of brake fluid. When the sight glass changes from dark to light, refill the reservoir before the bleeding procedure is continued. Page 25: Burnishing Brake Pads FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983 1. Measure the thickness of each brake pad.